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Ktm shifting mechanism problem9/17/2023 If any of these issues are occurring, stop by Clawson Motorsports and our expert technicians will execute a thorough inspection to ensure your transmission is in great working order. So, just because your other gears are working properly, doesn’t mean there isn’t an issue. This often affects only one year at a time. If the shift fork is bent, it can potentially cause binding in the slider when you shift. If it does, it can lead to risk of transmission failure due to friction from the shift forks.Ī bent shift fork or slider could also be the problem. 64 Results 2005 KTM 450 SX EXC RACING RFS Shift SHAFT 59034005000 250/400/450/520/525 2001 Ktm 400 Shifter Shift Shaft (Fits: KTM 525) 2003 KTM 525 SX OEM. This is a drum shaped part and spring loaded. You may also have a damaged shift mechanism. You will want to address this right away as it can cause bigger and more damaging issues that will lead to expensive repairs. This should be a sign to take your bike into Clawson Motorsports Service Department. If this is the case, you will hear a clashing and grinding noise when you shift. For instance when you shift down into first gear the lever stays down you have to pull it up with your foot. This wear can cause a gap between the gear teeth. jarrod213 said: I have an 03 ktm 65 and my son broke the shift lever, I replaced it but when you shift the bike the lever does not spring back. Two possible problems are worn bearings or worn gears. The more you ride, your bike will be subjected to more and more wear and tear. If you have noticed any issues when shifting gears, there might be something wrong with your transmission.
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